It had a bore (cylinder width) of 3.16 inches and a stroke (piston travel inside the cylinder) of 3.76-inches. We make turbo for 1.9 TDI and 2.0 TDI, cleaning and checking everything! Copyright © 2021 KERMATDI. KERMA specializes in complete upgrade packages that are reliable , proven tested upgrades. 160 HP Kit for ALH TDI - Malone Tuning & Garrett Package (AAR1795) $1,699.00. Please email info@KERMATDI.com for a price quote on a similar package for the AHU/1Z engine (1996-1998 Jetta and Passat) and BEW engine. That's a whopping 67% more power than stock on the ALH engine, minimum, in a proven, turn-key package! These are exclusive articles so please join our free community to view. Injector calibration service with an available hotswap option, -South Bend Stage 2 Daily clutch kit SILENT DESIGN!! The TDI name returned in 2009, however, with the 2.0 TDI in the Jetta. 190HP! No drama, perfect reliability, and better than factory response with amazing power. -Fratelli Bosio DLC 1019 injector nozzles.
Toggle menu. We depart from common practice, in that we don't believe that "staged" tunes are appropriate. Find great deals on eBay for vw alh turbo. Vacuum Hose Kit ALH TDI. Cupler has worked in the professional automotive repair field as a technician and a manager since 2000. If your on a budget i would do like y ou plan, do a home tune and evry mod and hammer mod and spend the … Rear main seal is only recommended to be swapped out of it is leaking. Quick View. Free Ground or Postal Service Shipping to the Continental U.S. 331 Metcalf Road Unit 2B-4 (FEDEX/UPS ONLY). The oil may appear to be coming from the turbo, but, in fact is coming from the valve cover gasket. Forget about clutch noise as a thing of the past. Transmission Stretch Bolts are included but you may want to add the Clutch Lever, Release Clip and Pivot Pin or the Rear Main Seal. It got 32 to 41 miles per gallon (mpg) in the city and 41 to 49 mpg on the highway. Like the block, it’s cast from gray iron. Diesel Power Magazine DYNO with S7 Turbo and DLC1019 nozzles, -Brand new Garrett 17/49VB (VNT 17) turbocharger Or add the S7 Turbo from Borg Warner for even more Low end torque (spools about 400RPMs sooner than VNT17)  We've found these to be about the very best all-around upgraded turbos for daily drivers. (purchase the ALH Turbo Retrofit Kit if you have an early ALH). In 2004, the torque jumped to 177 foot-lbs. He has a certificate in broadcast journalism from the Connecticut School of Broadcasting. (2004-2006 Golf/Beetle and 2004-2005.5 Jetta). The TDI engine underwent one upgrade in 2003, when it received a pump-style fuel injection system. at 1,800 rpm. With a fuel consumption of 5 litres/100km - 56 mpg UK - 47 mpg US (Average), 0 to 100 km/h (62mph) in 13.1 seconds, a maximum top speed of 112 mph (180 km/h), a curb weight of 2729 lbs (1238 kgs), the Golf 4 Variant 1.9 TDI 90 has a turbocharged Inline 4 cylinder engine, Diesel motor, with the engine code ALH. Something went wrong. Note: The following advanced operations are intended for a stock 90-hp A4 TDI (ALH engine). ! Engine technical specs, power, CO2 emissions, mpg fuel consumption, top speed, 0 to 60 mph, dimensions, tires size, weight Also available are the South Bend Stage 2 Endurance and Stage 3 Daily if you enjoy a bit more aggressive clutch!! ALH 100K Timing Belt Kit. Quick View. 1999.5-2003 VW Jetta TDI 1998-2003 VW New Beetle TDI *This kit is meant to be sold as a complete kit for a stock car to upgrade. The only Single mass (solid) flywheel kit on the market able to hold the torque from the kit... and does it while remaining as unobtrusive as the stock clutch. Every last part you need is included... don't be fooled by other kits that end up costing much more for the same result. So much easier to work with than the clunky, fragile, stock hardline. In conjunction with DLC 1019 nozzles and custom tuning, we’ve seen the BV39B support twice the factory torque rating and a 75-percent increase in horsepower without sacrificing any drivability, fuel economy or engine longevity (the car is … -Kerma custom chiptuning; featuring tighter boost control than any competing tuner for unsurpassed drivability, turbo lifespan, and reliability, right out of the box. This amount is subject to change until you make payment. Audi A3 (8L) 1.9 TDI (110 Hp) Hatchback 1997 1998 1999 | Technical Specs, Fuel consumption, Dimensions, 110 Hp, 194 km/h, 120.55 mph, 0-100 km/h: 10 sec, 0-60 mph: 9.5 sec, 4.8 l/100 km, 49 US mpg, 58.85 UK mpg Take advantage of our special pricing, earn that red 'TDI' badge, and enjoy how great ECONOMY, LONGEVITY, available for an additional $75. ! Copyright 2021 Leaf Group Ltd. / Leaf Group Media. Quick View. Turbo Removal and Install Guide Buy cheap Oil filter for AUDI A3 Hatchback (8L1) 1.9TDI ALH 90 HP, 1996 In our online shop you can buy cheap Oil filter and many more parts -3 Bar MAP (boost) sensor. This pump is basically VW's own 2.8 M-TDI pump sold … A good entry-level nozzle upgrade offered by Kerma TDI is the Bosio DLC 520, which offers a cleaner burn, a 15-20 hp gain, and can even increase fuel efficiency. Price $1,100.00. Add to Cart. It's the PERFECT upgrade solution in a comprehensive, turn-key package. ALH TDI 150 HP Kit. Kerma Power Plus hardware and tuning package for ALH engine found in the 1999.5-2003 Golf/Jetta and 1998-2003 New Beetles, supports more than 165WHP! -Fratelli Bosio DLC 1019 injector nozzles. Superfast shipping, awesome deal! In the TDI, the car's computer ... your average engine will make about 170 hp and 320 lb-ft torque after a chip flash. This is a time tested combination of components. We make turbo for 1.9 TDI and 2.0 TDI, cleaning and checking everything! We really have this kit dialed in, and it shows. Choose Options. It was an overhead valve (OHV), four-cylinder diesel engine. Kerma TDI Intercooler. We know what works best in these cars and the results speak for themselves. Your car will remain reliable for daily transportation, dependable for the long haul, and amazingly smooth and powerful. It remained there until the engine's discontinuation after the 2006 model year. Justin Cupler is a professional writer who has been published on several websites including CarsDirect and Autos.com. Price $149.99. Our ECU calibrations are individually personalized by the kerma tuning department to best use each particular car's modifications. "Just like a TDI, only better"-Kerma exclusive plug-n-play turbo adapter for ALH  (A KERMA exclusive! ... (for mk4 ALH cars: 1000q: timing belt part 2). The result is more power and torque, less smoke, and lower EGT than you will find anywhere with a similar (or much more expensive) combination of parts. (early ALH 98-99 does not include a Q-loader, but requires shipping your ecu to us for reprogramming. This pump is specially designed to bolt on to the ALH TDI Engine. This is a time tested combination of components. So much easier to work with than the clunky, fragile, stock hardline. (VW TDI ALH Performance Injector Nozzles P502 .210 MK4 MK3 96-03 Jetta Set of 4 ) Jay, KY. Expected gains depending on configuration are roughly +60 hp and +115 torque And what's known as a pretty conservative dyno. If your ALH was produced after mid-2001, this is a direct install. Every customer should get the perfect tune for their equipment configuration regardless of what they pay. 2003 Jetta GL TDI 4dr Sedan specs (horsepower, torque, engine size, wheelbase), MPG and pricing. It had a 19-to-1 compression ratio and eight valves per cylinder. -Kerma exclusive plug-n-play turbo adapter for ALH, -Kerma exclusive braided stainless steel turbo oil supply line. Your TDI will remain reliable for daily transportation, dependable for miles, smooth and powerful. Prothane 22-202 Front Control Arm Bushing Kit. VW TDI PD150 Intake Manifold Piping and Race Pipe kit for ALH and BEW. Quick view Details. From 1996 through 2003, the 1.9-liter TDI created 90 horsepower (hp) at 3,750 revolutions per minute (rpm). Kode VNT-17 with Billet Compressor Wheel PD150 Intake Manifold Kit with Billet Aluminum Race Pipe In 2004, Volkswagen tweaked the fuel injection system, after which the 1.9-liter TDI produced 100 hp at 4,000 rpm. KERMA OMI "Old Man Intake" for ALH Engines (MK4 ALH), Colt Cams Stage 2 Billet camshaft for ALH. Volkswagen eliminated the 1.9-liter engine in 2007. EGR valve O-ring seal - ALH and BRM TDI N90521601 (AAR745) $6.99. This discussion would be more valuable with dynos. Now includes Injector Calibration for even more amazing results on ALH engines. Absolutely silent design, no rattling whatsoever. Door Lock: large range of parts for SKODA Octavia I Combi (1U5) ALH 1.9 TDI 90 HP Automotive parts from the category Comfort / Interior and others. TOP auto parts brands from a single source for your car » Free shipping from £ 250 Or DLC764 Nozzles for even more power (1019s will give you a few more MPGs over the DLC764s) Our brand new nozzle with a 5 year unlimited mileage warranty. Choose your software stage: Stage 1 - 119 HP / 196 LB Expected gains depending on configuration are roughly +60 hp and +115 torque But I am diesel nut, so sue me... :-). New 1.9 M-TDI Pump for ALH TDI Engines. From a fuel economy standpoint, many believe Volkswagen had its diesel-powered cars perfected during the ’99.5-’03 time frame. On ALH engines, where the gasket is … Kerma Power Plus hardware and tuning package for ALH engine found in the 1999.5-2003 Golf/Jetta and 1998-2003 New Beetles, supports more than 165WHP! Price $9.99. (We conservatively call it a "165 kit".) The Volkswagen ALH code 1.9L TDI diesel offered in ’99.5-’03 Jettas, Passats, Golfs and New Beetles isn’t exactly a Cummins, but it is truly the little engine that could. Though output ratings and economy ratings varied throughout the years, the engine's basic configuration remained unchanged. The engine's fuel economy varied slightly, depending on the vehicle in which Volkswagen installed it. Genuine VW. 300 hp alh tdi. -Q PRO+ tuning appliance, allows easy updates, with the fastest turnaround in the industry, should you decide to build your car even bigger in the future! The Jetta 1.9 L TDI Turbo derives its power from a 1.9-liter, in-line four-cylinder motor running on diesel fuel. Expected gains depending on configuration are roughly +60 hp and +115 torque Looking back on the situation, when I get my next ALH TDI, I'm only going to get an EGR delete Adding to the ALH Jetta TDI’s tremendous fuel-sipping capability is the fact that it weighs less than 3,000 pounds. We can sometimes accommodate a core exchange with a deposit to minimize downtime, contact us for details.). 160 HP Kit for ALH TDI - Malone Tuning & Garrett Package (AAR1795) Rating * Select Rating 1 star (worst) 2 stars 3 stars (average) 4 stars 5 stars (best) Name While Volkswagen’s ALH-code 1.9L TDI boasts variable geometry turbocharging and some electronic control over the injection system, the 4BT is about as low-tech as it gets. You will reuse the ALH pumps original sprocket. Specs for all Volkswagen Golf 4. That's a whopping 67% more power than stock on the ALH engine, minimum, in a proven, turn-key package! This package offers a significant savings over the sum of the individual parts. Air system part I: … Product fits: Volkswagen: 1999 - 2003 Mk4 Golf TDI with ALH Engine Code; 1999 - 2003 Mk4 Jetta TDI with ALH Engine Code; 1998 - 2003 Mk4 New Beetle TDI with ALH Engine Code; 2002 - 2003 Mk4 Jetta Wagon with ALH Engine Code . ALH TDI 150 HP Kit. This eight-valve SOHC motor has a 3.13-inch bore, 3.76-inch stroke and a compression ratio of 18.5 to 1. Because of manufacturers minimum advertised price policies, please add the appropriate options to your shopping cart to see the combo discount. Very pleasant to do business with! (But if you must...Compare the tune in this kit with "stage 5+ custom" or similar you may find elsewhere.) 200 and very safe for this turbo. of torque at 1,900 rpm. 260/260 11mil lift with a true 38mm base circle diameter. (including 22lb single mass flywheel and transmission stretch bolts, normally an extra-cost option, included, for extra savings when you buy as part of the kit), The older "quiet" clutches are superceded by this completely new design, making rattling clutches a compromise of the past. With that out of the way it's shit for tuning. Q: So, specifically, as relates to my TDI, what can I do with it? Price $39.99. From 1996 through 2003, the 1.9-liter TDI created 90 horsepower (hp) at 3,750 revolutions per minute (rpm). VW TDI Hint – 4 cylinder TDIs are notorious for leaking on the backside, where it is impossible to see the leak. UNITRONIC VW MK4 GOLF, JETTA 1.9L TDI (ALH) Get the most out of your vehicle today with Unitronic Performance ECU software for the VW Mk4 Golf, Jetta and New Beetle equipped with the 1.9L TDI engine. The engine had a total displacement of 1,896 cubic centimeters (cc). All Rights Reserved. A more moderate nozzle upgrade (also from Kerma TDI) is the DLC 1019 nozzle, which can yield as much as 60 additional horsepower (at the wheels) and 110 lb-ft over stock with the factory turbo still feeding the engine. This is a mechanical pump that can run the 1.9 TDI engines. ), -Complete turbo gasket/hardware install kit. Shifter Alignment Pin Tool for VW and Audi. -Kerma exclusive braided stainless steel turbo oil supply line - A KERMA exclusive! -the above Kerma Power Plus 165whp Package is tailored to the ALH engine. Out of stock. Cupler is currently studying mechanical engineering at Saint Petersburg College. Expect some variations if you have an A3/B4 car (A3 Jetta, Passat). Quick View. (and we provide free updates for new equipment purchased from us). Typical stage 3 mods often include: Engine balancing, Internal engine upgrades (pistons/head/valves), Competition cam, Adding or upgrading forced induction (turbo/supercharger). The big difference vs. 2006 and earlier TDI is the diesel particulate filter. Vacuum Hose Kit ALH TDI. [this is a new revision direct from Southbend with a new friction plate design released March 15, 2012 -- accept no substitutes !]. 1.9TDI ALH - 300hp and up by otipax » Wed Jun 24, 2015 3:15 pm So since I've been started to study my own ALH ECU, it's time to publish what I have done besides ECU modding. -Brand new Garrett 17/49VB (VNT 17) turbocharger. A KERMA exclusive! Buy cheap Air filter for VW Golf IV Hatchback (1J1) 1.9 TDI ALH 90 HP, 1997 In our online shop you can buy cheap Air filter and many more parts Shop with confidence. Aluminum. It does not need the stochiometric ratio of about 14.5:1. and how much power you want? (We conservatively call it a "165 kit".). Volkswagen’s 1.9L TDI (ALH) It might’ve produced a microscopic 90 hp and only 155 lb-ft of torque when it left the factory, but it was built to take a whole lot more. Output is rated at 100 horsepower at 4,000 rpm and 177 pound-feet of torque at 1,800 rpm. Forget about endless data logging and needless retunes in the name of custom tuning, our ecu calibration for this package is well engineered and proven to work well the first time, every time, no boost valve required. In 2004, Volkswagen tweaked the fuel injection system, after which the 1.9-liter TDI produced 100 hp … From 1996 through 2003 the 1.9 TDI produced 155 foot-lbs. Easily supports the requirements of DLC or PowerPlus Nozzles, with reduced turbo lag. Keep your TDI goodness, amplified! Subtractions will be done at a wholesale rate and not a retail rate. Any substitutions will be dealt with on a case by case basis. Volkswagen placed its 1.9-liter turbocharged direct injection (TDI) engine in several different models throughout the 1990s and 2000s---primarily the Golf and Jetta.
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